What are the dangers of uneven plating thickness?

What are the dangers of uneven plating thickness?

Sat Mar 29 15:07:51 CST 2025

In our previous article, we talked about the problem of poor corrosion resistance caused by uneven thickness of nickel plating layer. In fact, galvanized plating layer also encounters a similar situation, so let's analyze the reasons and how to solve the problem by using the appropriate alkaline galvanizing brightener.

For bright plating, thin plated areas result in poor bright leveling and overall poor appearance due to low cathodic current density.

For anodic coatings (e.g., galvanized), a thin coating that cannot withstand sacrificial corrosion will first cause the substrate to rust. When a part is partially corroded, it is already a substandard product, resulting in several problems: one is the inability to properly deliver to downstream customers, and the other is the waste of metal where the coating is too thick.

We can use Bigely alkaline zinc plating brightener BZ-518, which has good even plating ability and deep plating ability to ensure the uniformity of the plated layer thickness, and the difference between the plated layer thickness in the high and low current density areas is very small, i.e., in a certain time of plating, the low current density area reaches a certain thickness, and the zinc will not be over-deposited in the high current density area, so as to achieve the purpose of saving the metal; and at the same time, due to the thickness of plated layers.

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Guangdong Bigely Technology Co., Ltd. ,founded in 2003, is a high-tech enterprise integrating R & D,production, sales and service, specializing in the production of electroplating chemicals. As a fast growing electroplating chemicals supplier in China, our products are widely used to meet the plating needs of different industries and exported to many countries from all over the world. They can meet the environmental protection standard after use, mainly used in automobile parts, sanitary ware, electronic products, hardware, furniture, building accessories and other fields.

If you need our high-quality electroplating additives, please contact us. We can provide you samples for test, and also provide a series of services.