Electrolytic hanger stripper

Electrolytic hanger stripper

BL-1 electrically Solutions rack release powder

Features

1. It can remove the copper, nickel, chromium and other coatings on the stainless steel hook at one time, the removal speed is fast, energy saving and consumption reduction.

2. for protection rack can be good, with respect to a general back-sag agents, linked to extend the life of 2-3 times.

3. This product does not contain hexavalent chromium and cyanide, no harmful gas escapes during work , reducing safety hazards; easy to clean, especially suitable for automatic production lines .

4. This product does not contain strong complexing agent, the sewage treatment is simple, and the cost is low .

Solution composition and operating conditions 

BL-1: 100-120g/L

PH value: 6-8 (adjusted with ammonia or glacial acetic acid)

Concentration: 6-8Be°                   

Temperature: 15-60 ℃

Voltage: 4-12V 

Current density: 5-25A/dm 2

Cathode area to anode area :  4 : 1       

Filter: Yes                    

Stirring: air stirring                    

Extraction: can                   

The bottom slag should not be immersed in the hanger steel needle , and should be filtered out in time

Precautions

1. Polarity: The hanger must be anode

2. Cathode: stainless steel or graphite (the surface of the cathode must be cleaned when working every day )

3. Temperature: usually 15 a 60 deg.] C , the optimal 30- . 5 0 deg.] C

4. Tank body: steel tank lined with PVC , rubber or polyethylene

5. Time: 0.5 a 15 minutes , as the case may be,

6. Heater: stainless steel , titanium tube or Laid Teflon.

7. Stirring: Air stirring. If air stirring is not used, the solution concentration will be uneven, which will cause local pH to be high, which will affect the deplating of the rack .

8. Filtration: Because of the precipitation, it is recommended to use a filtration system. ( Continuous filtration or periodic filtration, depending on operability )

9 . Stripping rate : 60 [deg.] C copper under conditions of nickel per minute 30-- 40 stripping rate microns ( at 50 Ampere / dm lower ) .

Production maintenance and adjustment

(1) Temperature control of the impact stripping greater . When the temperature rises, can significantly slow down the corrosion rate of the stainless steel plating and improve the stripping efficiency . It is suggested to take a conditional line heating operation, the temperature control 30 a . 5 0 deg.] C is appropriate .

(2) The copper plated with nickel-chrome rack fixed tact recommended voltage control 4-7V around , and in the copper plating nickel silver stripping rack application of the recommended 9-12V voltage high speed retreat plating .

(3) Antifoaming agents: high current density in certain operating conditions some bubbles ( on the surface ) , if these harmful bubbles available defoamer was removed, the added amount is 0.025 a 0 .05ml / L. The defoamer should be dissolved with ten times the volume of warm water .

(4) After treatment: After stripping rack should be cleaned, and no special solutions, better cleaning spray .

(5) The waste liquid treatment: above, according to the electric Solutions rack release powder waste to be treated after the surface treatment in the corresponding wastewater treatment process .

(6) Can not be used sulfuric acid, hydrochloric acid, nitric acid and other reducing PH value , if the PH value of less than 6.5 adjusted with aqueous ammonia . PH value is greater than 7.5 , should be adjusted using glacial acetic acid .

(7) There should be no iron impurities mixed in, otherwise the service life will be shortened. It is strictly forbidden to mix in grease, active agents, sulfuric acid, hydrochloric acid and other organic acids, otherwise the materials will be easily damaged .

(8)Should clear the slot once a month, the precipitate was removed, caused by insufficient level part, directly by electrical Solutions rack release powder by a bath ratio was added, plus water to make up the level .

(9) If the sludge at the bottom of the tank accumulates too much, the stainless steel of the hook will be corroded when it comes into contact with the hook.

(10)When frequently operating at high pH , the amount of sedimentation and sludge generation will increase greatly .

(11)Such as taking two stripping, washing with water is recommended not to the first groove . Because the first stage has elapsed after stripping , some of the high current to the hook has been stripped clean, such as cleaning, back has a net part hook will It is destroyed by the dissolution of the corrosion inhibitor, causing local corrosion of the hook .

(12) After long-term operation, excessive copper, nickel and other heavy metal impurities may accumulate in the stripping solution. At this time, the concentration of the complexing agent will decrease, the deplating rate will slow down, and the consumption will be greatly increased; if the coordination is directly improved If the concentration of the solution is increased, the viscosity of the solution will increase, the conductivity will decrease, and the temperature of the solution will rise faster. Therefore, electrolysis treatment should be adopted to electrolyze the metal ions in the deplating solution .

(13) The tolerance of metal dissolution:

Nickel: saturated concentration 60g/L

Copper: Almost all copper electrolytic deposits are on the cathode ( sometimes the dissolution range is 2-10g/L)

Chromium: 20g/L is no problem             

Iron: easy to deposit (30ppm)

If too much sediment in iron solution, viscosity of the solution increases, stainless steel rack will be subject to corrosion, so then must remove iron deposits .

Bath analysis

1. Adjust the PH value to 6-7

2. Take 10ml of sample

3. Add 1 a 3 drops of saturated of K2Cr04 , using 0.1N AgNO3 on . Titrate to red and record the number of milliliters.             

4. Add -100 stripping powder-(12-V) 8.33x bath volume

Note: V : The titration of 0.1N AgN03 in milliliters .             

Troubleshooting

FAQ

1. Q: Do you make the products yourself? Are you a trader or a manufacturer?

A: Yes, the products are produced by our company. Our company is a manufacturer focusing on the R&D and manufacturing of environmental protection electroplating additives. Our factory has 5000 square meters with an annual capacity of 15000 tons.

2. Q: Can your company send samples for trial?

A: We can provide samples for trial.

3. Q: What is the quality of your products?

A: Our company all products core raw materials is used by Germany BASF, American Dow Chemical and other international brand products. The production process is strictly in accordance with the ISO9001 quality management system, from the incoming inspection, product inspection, according to the strict inspection standard, ensure that every drop of products qualified. Product quality you can rest assured, like BYD, Huawei, Foxconn such enterprises are also using our products.

4. Q: How long is the shelf life of your products?

A: The shelf life of our products is two years. If you do not use up the products within a short time after you buy them, we suggest you store them in a cool place, not in the sun or in a high temperature environment.

5. Q: Are your products environmentally safe?

A: Our products have passed the SGS test and are recognized as "Green and Environment-friendly Promotion Products". Many auto parts and electronic products which use our products can pass the strict environmental protection test when they are exported to Europe and America. Therefore, we can be trusted in terms of environmental protection and safety.

6. Q: Can your company provide technical services?

A: Yes, our company has a technical service team of more than 10 people. The technical engineers all have more than 20 years' experience in electroplating factory. They can provide customers with comprehensive technical of pre-sales and after sales.

7. Q: Is it possible to visit your company?

A: Yes, of course. You are very welcome! We can meet you at Jieyang airport, If you can come to our city. Also you can visit our factory through live video.

8. Q: Can you customize products according to our needs?

A: Yes, our company has research and development strength, the product formula derived from Europe and the United States laboratory, European and American engineers technical support, work together with domestic universities. Our company has a member of Guangdong province expert enterprise workstation, Shantou university science and technology correspondent workstation, Jieyang city environmental protection engineering research center for electroplating additive.Therefore, it can meet all kinds of customized requirements proposed by customers.